2025 Guide

Swimwear Fabrics & Linings: What Designers Should Know

Compare nylon vs polyester vs spandex blends, choose the right lining, validate chlorine/UV performance, and pick eco materials and print methods that last.

Fabric Science
18+ fabric types
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Print & Dye
12+ techniques
Brand founder reviewing swimwear samples with a factory merchandiser

Core Fibers & Blends

Fiber/Blend

Strengths

Use Cases

Nylon/Spandex

Soft hand, great drape, vibrant prints

Fashion swim, bikinis, one-piece

Poly/Spandex

Better chlorine/UV resistance, shape retention

Training, resort pools, kids

High Spandex (20%+)

Superior stretch & recovery

Compression, performance lines

Linings & Comfort

Prioritize opacity when wet, breathability, and soft hand. Common lining choices include nylon tricot, poly tricot, and power mesh for support panels.

See also: Logo Printing & Placement Options

Chlorine & UV Performance

Lab tests should validate colorfastness and stretch recovery. Polyester-dominant blends usually outperform nylon in chlorinated pools and high UV exposure.

Eco Materials & Certifications

  • Recycled nylon (e.g., pre/post-consumer)

  • Recycled polyester with GRS claims

  • OEKO-TEX confidence in textiles

Explore: Sustainable Swimwear Manufacturers

Printing & Dyeing for Longevity

For crisp graphics, sublimation on poly blends excels. For deep saturated colors on nylon, ensure heat profiles and pre-treatment are dialed in. Always confirm wash/bleed resistance in pre-production.

Logo Techniques & Cost Impact

Process

Look/Feel

Durability

Cost Level

Production Comment

Screen Print

Bold solids

High

💸 Low–Medium

Most economical for large production runs; costs increase for multi-color or small batches.

Heat Transfer

Clean edges for small logos

High

💸💸 Medium

Suitable for complex designs or small batches; materials and process are slightly more expensive than screen printing.

Embroidery (select areas)

Premium tactile

Very High

💸💸💸 High

Highest cost due to time, machine work, and thread materials.

Guide: Swimwear Logo Printing Techniques

Care & Longevity Tips

  • Rinse after pool use; avoid wringing

  • Dry flat, shade; avoid high heat

  • Rotate suits to extend lifespan

Need Fabric & Print Recommendations for Your Collection?

Share your brand positioning and use scenarios. We’ll propose blends, linings, and print methods that fit your budget and performance targets.

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