Compare nylon vs polyester vs spandex blends, choose the right lining, validate chlorine/UV performance, and pick eco materials and print methods that last.

Fiber/Blend | Strengths | Use Cases |
|---|---|---|
Nylon/Spandex | Soft hand, great drape, vibrant prints | Fashion swim, bikinis, one-piece |
Poly/Spandex | Better chlorine/UV resistance, shape retention | Training, resort pools, kids |
High Spandex (20%+) | Superior stretch & recovery | Compression, performance lines |

Prioritize opacity when wet, breathability, and soft hand. Common lining choices include nylon tricot, poly tricot, and power mesh for support panels.
See also: Logo Printing & Placement Options
Lab tests should validate colorfastness and stretch recovery. Polyester-dominant blends usually outperform nylon in chlorinated pools and high UV exposure.

Recycled nylon (e.g., pre/post-consumer)
Recycled polyester with GRS claims
OEKO-TEX confidence in textiles
Explore: Sustainable Swimwear Manufacturers
For crisp graphics, sublimation on poly blends excels. For deep saturated colors on nylon, ensure heat profiles and pre-treatment are dialed in. Always confirm wash/bleed resistance in pre-production.

Process | Look/Feel | Durability | Cost Level | Production Comment |
|---|---|---|---|---|
Screen Print | Bold solids | High | 💸 Low–Medium | Most economical for large production runs; costs increase for multi-color or small batches. |
Heat Transfer | Clean edges for small logos | High | 💸💸 Medium | Suitable for complex designs or small batches; materials and process are slightly more expensive than screen printing. |
Embroidery (select areas) | Premium tactile | Very High | 💸💸💸 High | Highest cost due to time, machine work, and thread materials. |
Rinse after pool use; avoid wringing
Dry flat, shade; avoid high heat
Rotate suits to extend lifespan
Share your brand positioning and use scenarios. We’ll propose blends, linings, and print methods that fit your budget and performance targets.